Optimization of Process Parameters of CNC Milling

Malay; Kishan Gupta; Jaideep Gangwar; Hasrat Nawaz Khan; Nitya Prakash Sharma; Adhirath Mandal; Sudhir Kumar; Rohit Garg

doi:https://doi.org/10.51976/ijari.411627

Submit Manuscript Login / Register Subscribe

Home Page

Editorial Advisory Board

Mission, Aims & Scope

Current Issue

Optimization of Process Parameters of CNC Milling

Malay , Kishan Gupta, Jaideep Gangwar, Hasrat Nawaz Khan, Nitya Prakash Sharma, Adhirath Mandal, Sudhir Kumar, Rohit Garg

Vol 4 , Issue 1 , January - March 2016 | Pages: 178-184 | Research Paper

https://doi.org/10.51976/ijari.411627

Received: January 01, 2016 | Revised: February 20, 2016 | Accepted: March 01, 2016 | Published Online: June 01, 2016

Author Details ( * ) denotes Corresponding author

1. * Malay Department of Mechanical Engineering, Greater Noida Institute of Technology, Greater Noida, Uttar Pradesh, India (adhirath.mandal@gmail.com)

2. Kishan Gupta, Department of Mechanical Engineering, Greater Noida Institute of Technology, Greater Noida, Uttar Pradesh, India

3. Jaideep Gangwar, Department of Mechanical Engineering, Greater Noida Institute of Technology, Greater Noida, Uttar Pradesh, India

4. Hasrat Nawaz Khan, Department of Mechanical Engineering, Greater Noida Institute of Technology, Greater Noida, Uttar Pradesh, India

5. Nitya Prakash Sharma, Department of Mechanical Engineering, Greater Noida Institute of Technology, Greater Noida, Uttar Pradesh, India

6. Adhirath Mandal, Department of Mechanical Engineering, Greater Noida Institute of Technology, Greater Noida, Uttar Pradesh, India

7. Sudhir Kumar, Department of Mechanical Engineering, Greater Noida Institute of Technology, Greater Noida, Uttar Pradesh, India

8. Rohit Garg, Department of Mechanical Engineering, Greater Noida Institute of Technology, Greater Noida, Uttar Pradesh, India

CNC Vertical Milling Machining is a widely accepted material removal process used to manufacture components with complicated shapes and profiles. During the face milling process, the material is removed by the 10 mm Dia tool. The effects of various parameters of milling process like spindle speed, depth of cut, feed rate have been investigated to reveal their Impact on surface finish using Taguchi Methodology. Experimental plan is performed by a Standard Orthogonal Array. The results of analysis of variance (ANOVA) indicate that the feed Rate is most influencing factor for modeling surface finish. The graph of S-N Ratio indicates the optimal setting of the machining parameter which gives the optimum value of surface finish. The optimal set of process parameters has also been predicted to maximize the surface finish.

Keywords

Taguchi Method; Surface Roughness; CNC Machine.

V.S. Suresh, P. Venkateswara Rao & S. G. Deshmukh 2002, “A genetic algorithmic approach for optimization of surface roughness prediction model”, International Journal of Machine Tools and Manufacture. 42, 4, 2002, 13 – 26.

R. Noorani, Y. Farooque& T. Ioi. Improving Surface Roughness of CNC Milling Machined Aluminum Samples due to Process Parameter Variation”, Loyola Marymount University, Los Angeles. 2, 3, 2008, 10-12.

T. K. Barman and P. Sahoo 2009. Fractal Dimension Modeling in CNC Milling Using Taguchi Method”, International Conference on Mechanical Engineering 2009 (ICME2009) 26- 28th December 2009, Dhaka, Bangladesh. 10,2009, 45-54.

S. Moshat, Saurav Datta & P. K. Patel.Optimization of CNC end milling process parameters using PCA-based Taguchi method. International Journal of Engineering, Science and Technology, 2, 1, 2010,16-29.

SurasitRawangwong, Jaknarin Chatthong, R. Burapa and W. Boonchouytan 2012, “An investigation of optimum cutting conditions in face milling Al 7075 T6 using design of experiment”, 4th International Conference on Applied Operational Research, Proceedings, Lecture Notes in Management Science, 4, 2012, 88-94.

M. D. Selvan& Dr. G. Karuppusami 2012, Optimization of machining parameters for face milling using genetic algorithm” , Engineering Science and Technology: An International Journal (ESTIJ), 2, 4, 2012, 29-38.

Amit Joshi & Pradeep Kothiyal. Investigating Effect of Machining Parameters of CNC Milling on Surface Finish by Taguchi Method”, International Journal on Theoretical and Applied Research in Mechanical Engineering. 1, -2, 2012, 47-59.

Bharat Patel & Hiren Pal 2012, “Optimization of Machining Parameters For Surface Roughness In Milling Operation”, International Journal of Applied Engineering Research.7, 11, 2012, 62-75.

Avinash A. Thakre. Optimization of Milling Parameters forMinimizing Surface Roughness Using Taguchi‘s Approach, International Journal of Emerging Technology and Advanced Engineering, 3, 6, 2013, 34-50.

Praveen Kumar & Deepak Chaudhary. To Influence the Process Parameters of CNC Milling Machine Using the Taguchi Method, International Journal of Research in Engineering and Applied Science. 3, 9, 2013, 09-20.