Journal Press India®

Cost Estimation of Pipe Friction Stirs Welding

Vol 5 , Issue 1 , January - March 2017 | Pages: 111-120 | Research Paper  

https://doi.org/10.51976/ijari.511719

| | |


Author Details ( * ) denotes Corresponding author

1. * Ibraheem Sabry, Faculty of Engineering, Department of Production Engineering, Tanta University,, Egypt (Ibraheem.sabry@yahoo.com)
2. Ahmed M El-Kassas, Faculty of Engineering, Department of Production Engineering, Tanta University,, Egypt

Friction stir welding was a promising welding technology from the same moment of its existence because of its easy use, being ecologically friendly processed and with no need for filler metal. The present paper discusses the cost analysis of pipe friction stir welding spicily aluminum 6061.cost estimation were performed on pipe with different thickness 2 to 4 mm. rotational speeds 485 to 1800 RPM and a travel speed 4 to 10 mm/min. The each cost component of joining Al 6061 aluminum pipe welding was each component cost (Labor cost, Power cost, Machine cost and Tooling cost) has been closely analyzed and major cost components have been included in the cost model. We used these cost models to predict the cost of friction stir welded pipe joints. Initial results show that the rotational speed, material thickness and travel speed increased due to increase the total cost. Keywords: Friction stir welding, Aluminum pipe, cost analysis

Keywords

Friction Stir Welding; Aluminum Pipe; Cost Analysis


  1. Zhou C, Yang X, Luan G. Effect of root flaws in the fatigue property of friction stirs welds in 2024-T3 aluminum alloys. Mater SciEng A 418, 2006, 155–60.

  2. T.J.Lienert et al. Friction stir welding studies on mild steel”, Welding Journal, 2003, 1-9.

  3. G.Oertelt and et al, Effect of thermal cycling on friction stir welds of 2195aluminum alloy, Welding Research Supplement, 71-79.

  4. RA Prado. Tool wear in the friction-stir welding of aluminum alloy 6061+20%Al2O3: a preliminary study, Scripta Materialia, 45, 2001, 75-80.

  5. Davies R W, Diamond S, Sklad PS, Wazny S, Kaunitz L, Fulbright B, Waldron D and McTernan K. Friction-Stir- Joined Aluminum Sheet Materials for Heavy Vehicle Cab Structures, in Annual Progress Report: High Strength Weight Reduction Materials, 2005.

  6. Buffa G, Fratini L, Merklein M and Staud D. Key Engineering Materials, 2007, 344, 143-150.

  7. Ambrogio G, Fratini L, Micari F. mIncremental Forming of Friction Stir Welded Taylor Sheets, in Proceedings of 8th Biennial ASME Conference on Engineering Systems Design and Analysis, ESDA 2006.

  8. Grant G, Davies R, Stephens E, Wazny S, Kaunitz L and Waldron D, SAE Transactions, Journal of Materials & Manufacturing, 114, 2006, 619-629.

  9. Kou S, Le Y. Heat Flow During the Autogenous GTA Welding of Pipes, Metallurgical Transactions A, 15A, 2008, 1171. [10] Lammlein D H, Longhurst W R, DeLapp D R, Fleming P A, Strauss AM, Cook GE. The Friction Stir Welding of Hemispheres—A Technique for Manufacturing Hollow Spheres, International Journal of Pressure Vessels and Piping, 2010.

  10. Longhurst WR, Strauss AM, Cook GE, Cox CD, Hendricks C E, Gibson BT. Investigation of Force Controlled Friction Stir Welding for Manufacturing and Automation, Proceedings of the Institution of Mechanical Engineers, Part B, Journal of Engineering Manufacturing, 224, 2010a.

  11. Longhurst W R, Strauss A M, Cook GE, Fleming PA. Torque Control of Friction Stir Welding for Manufacturing and Automation, International Journal of Advanced Manufacturing Technology, 2010b.

  12. Schneider J. Advances in Solid State Joining of High-Temperature Alloys J Ding, NASA, Mississippi State Univ., USA.

  13. Zeng WM, Wu HL, Zhang J, Effect of Tool Wear on Microstructure, Mechanical Properties and Acoustic Emission of Friction Stir Welded 6061 Al Alloy, Acta Metallurgica Sinica, 19(1), 2011, 9-19.

  14. AM Khourshid, Ahmed M El-Kassas, Ibraheem Sabry, Integration between Artificial Neural Network and Responses Surfaces Methodology for Modeling of Friction Stir welding, International Journal of Advanced Engineering Research and Science (IJAERS), 2(3) 2015.

  15. B Chodhuri, K Durgaprsad, S Debbarma, A Majumder, SC Saha. Para metric optimization and cost estimation of AA6061 weldments in friction stir welding, International Journal of Mechanical And Production Engineering, 2(4), 2014

  16. Venkat Allada, Rajiv Mishra, Frank Liou and PRADEEP KUMAR TIPAJI, E-design tools for friction stir welding cost estimation tool, thesis faculty of the graduate school of the University of Missouri-Rolla, 2007

Abstract Views: 1
PDF Views: 151

Advanced Search

News/Events

Indira School of Bus...

Indira School of Mangement Studies PGDM, Pune Organizing Internatio...

Indira Institute of ...

Indira Institute of Management, Pune Organizing International Confe...

D. Y. Patil Internat...

D. Y. Patil International University, Akurdi-Pune Organizing Nation...

ISBM College of Engi...

ISBM College of Engineering, Pune Organizing International Conferen...

Periyar Maniammai In...

Department of Commerce Periyar Maniammai Institute of Science &...

Institute of Managem...

Vivekanand Education Society's Institute of Management Studies ...

Institute of Managem...

Deccan Education Society Institute of Management Development and Re...

S.B. Patil Institute...

Pimpri Chinchwad Education Trust's S.B. Patil Institute of Mana...

D. Y. Patil IMCAM, A...

D. Y. Patil Institute of Master of Computer Applications & Managem...

Vignana Jyothi Insti...

Vignana Jyothi Institute of Management International Conference on ...

By continuing to use this website, you consent to the use of cookies in accordance with our Cookie Policy.